Bottled Mineral Pure Water Filling Line in Jordan | JNDTECH 6000-8000 BPH

Project Overview

A bottled water producer in Jordan partnered with JNDTECH to build a complete PET bottled water filling line for the local market. The plant needed to run 6,000 to 8,000 bottles per hour across two bottle sizes, a 500ml bottle for retail shelves and a 1.5L bottle for family packs, with one line handling both.

JNDTECH supplied the full turnkey scope: water treatment, blow molding, a 24-24-8 filling monoblock, sleeve labeling and film wrapping. Two JNDTECH engineers carried out the on-site installation and commissioning over approximately 30 days.

Equipment Configuration

The complete line was configured as follows:

1. RO water treatment system: reverse osmosis purification with UV and ozone sterilization to produce food-grade purified water from local source water.
2. Two fully automatic PET blow molding machines: installed side by side to cover the 6000-8000 BPH bottle supply. Each machine runs one bottle size, so the line can switch between 500ml and 1.5L without stopping the whole production.
3. 24-24-8 3 in 1 filling monoblock: rinsing (24 valves), gravity filling (24 valves) and capping (8 heads) in one machine at 6,000-8,000 BPH. Changeover between the 500ml and 1.5L PET bottles is done with the corresponding neck handles, star wheels and guide rails.
4. Sleeve labeling machine: applies shrink sleeve labels around the full bottle body, giving both sizes a clean retail look for supermarket shelves.
5. Linear film wrapping machine: bundles finished bottles into multipacks (6x or 12x) for distribution to shops and wholesalers.

On-Site Installation

Two JNDTECH engineers completed the installation and commissioning in approximately 30 days:

• Week 1: site check against the layout drawing, RO water treatment installation and piping, both blow molding machines positioned with mold testing for 500ml and 1.5L.
• Week 2: 24-24-8 filling monoblock positioning, air conveyor and bottle conveyor connection, utility hookup (power, compressed air), single-machine test runs.
• Week 3: sleeve labeling machine and linear film wrapping machine setup, full-line dry run, bottle size changeover test between 500ml and 1.5L.
• Week 4: production testing with actual purified water at 6,000-8,000 BPH, speed optimization, operator training and handover.

Project Photos

Below are scenes from the installation and commissioning of this bottled water filling line in Jordan.

Customer and JNDTECH engineers

Production line sit

Results

• Bottled water filling line running at rated 6,000-8,000 BPH within the 30-day commissioning period.
• Stable changeover between 500ml and 1.5L bottles with limited downtime.
• Two blow molding machines feeding both bottle sizes reliably at line speed.
• Purified water quality meets local food-safety standards.
• Operators trained on daily changeover and basic maintenance; full handover documentation provided.

Why the Customer Chose JNDTECH

• Turnkey supply with layout drawing: JNDTECH prepared the plant layout drawing and bottle design before delivery, so the customer could prepare the building and utilities first.

• engineers on site for the full month of installation, commissioning and training, not just a short visit.
• Professional after-sales team with 24-hour response and 1-year warranty on every machine.
• ISO 9001 certified, CE compliant, with proprietary patents on key filling technologies.
• Remote troubleshooting and spare-part supply continue after handover for reliable long-term running.

Start Your Own Bottled Water Line

Planning a bottled water plant in the Middle East or North Africa? Tell us your target capacity and bottle sizes, and JNDTECH will prepare a free layout design and quotation. Contact JNDTECH today.